At Silkbridge, we prioritize quality at every stage of the PCB development and production process. Our commitment to excellence is backed by a rigorous, multi-layered quality control system that ensures the highest standards for reliability and performance. Before we even begin production, our R&D team performs extensive design validation, including simulation testing and performance analysis, to ensure the PCB design meets all functional and safety requirements. By identifying potential issues at the design stage, we can prevent costly errors later in production. During the production phase, our 12 fully automated SMT (Surface-Mount Technology) lines are equipped with advanced monitoring systems that track key parameters in real time. Each line is fitted with optical inspection systems and automated measurement tools to ensure that every component is placed and soldered accurately. This real-time monitoring allows us to detect and correct any issues immediately, ensuring consistent quality throughout the entire production run. After assembly, each PCB undergoes extensive testing to verify functionality and durability. We use techniques such as Automated Optical Inspection (AOI) and X-ray inspection to check for defects like soldering inconsistencies, component misplacement, and hidden faults within the multilayer boards. Additionally, we perform in-circuit testing (ICT) and functional testing to ensure that each PCB meets the required electrical and operational specifications. For products that must operate in demanding environments, we perform environmental testing, such as thermal cycling and humidity resistance tests, to ensure that the PCBs can withstand extreme conditions. This step is particularly crucial for industries like automotive, medical, and industrial electronics, where reliability is non-negotiable. Before shipping, all PCBs go through a final inspection process to confirm that they meet both customer specifications and Silkbridge’s strict quality standards. Our quality assurance team performs visual checks, dimensional inspections, and electrical testing on finished products to ensure that every board is flawless. Once the inspection is complete, we package the PCBs carefully to avoid any damage during transportation, ensuring they arrive in perfect condition, ready for integration into the final product.
